Brazed Aluminum Charge Air Coolers

Engine manufacturers worldwide trust our charge air cooler technology to deliver the cooling performance, durability, and regulatory compliance modern high-efficiency engines demand. We don’t design generic intercoolers. We engineer custom thermal solutions that maximize engine efficiency while reliably managing the extreme thermal cycling that comes with turbocharged and supercharged operation.

Why charge air cooling matters:

Compression heats air. Hotter air is less dense. Less dense air means fewer oxygen molecules for combustion—defeating the entire purpose of forced induction. Charge air coolers restore air density by cooling compressed intake air before it reaches the engine. The result: more power, lower emissions, better fuel efficiency, and proven emissions compliance.

Two engineered solutions for different demands:

BAR & PLATE COOLERS

When design flexibility and rapid customization matter. Infinite core configurations enable custom designs for any space, any thermal requirement, any application—with minimal tooling costs.

• Enhanced internal fins for superior cooling
• Infinite design configurations
• Flexible pressure drop management
• High-efficiency louvered fins
• Debris-resistant alternatives available
• Welded tanks for durability
• Rugged heavy-duty construction

T-BAR COOLERS

When durability and extreme thermal cycling matter. Patented design eliminates traditional fin-and-bar vulnerabilities, delivering unrivaled reliability under the harshest conditions.

• Patented extruded tube technology
• Superior thermal cycling durability
• Fewer leak paths, longer service life
• Zinc-infused aluminum corrosion protection
• Low charge-air-side pressure drop
• Heavy thermal cycle rated
• Optimized for performance and reliability

Meeting emissions regulations through engineering:

Modern emissions standards require precise combustion control and fuel efficiency optimization. Effective charge air cooling is critical to meeting EPA, EURO, and international regulations. Our designs help OEMs achieve compliance while maximizing engine efficiency and performance.

Integrated thermal management:

Charge air coolers are one critical component of a complete engine thermal management system. Our designs integrate seamlessly with radiators, oil coolers, fans, and controls to form coordinated cooling solutions that optimize overall engine performance and efficiency.

Why OEMs partner with us:

• Proven emissions compliance expertise
• Superior thermal performance
• Infinite design customization
• Durability through extreme thermal cycling
• Minimal tooling and rapid development cycles
• Low pressure drop optimization
• Complete system integration capability
• Global manufacturing and support