EK Series

Water-Cooled Hydraulic Oil Coolers for Industrial Power Units (up to 400 HP)

Product Type

Heat Exchanger

Solution

Hydraulic Oil Cooling, Compressed Air Cooling

Application

Industrial Applications

Technology

Shell & Tube, Steel

Water-Saving Finned-Tube Shell & Tube Oil Cooler — The “Green Cooler”

The Thermal Transfer Products EK Series — the “Green Cooler” — is a water-cooled finned-tube shell and tube heat exchanger for hydraulic oil cooling, designed for industrial hydraulic power units and general-purpose systems. It’s the most efficient exchanger in TTP’s water-cooled lineup, and its low-cost, compact design makes it a practical everyday choice for general hydraulic power unit installations.

Its key advantage is water efficiency. The aluminum finned-tube bundle provides increased surface area, so the EK achieves high heat rejection while consuming far less cooling water than a conventional bare-tube shell and tube exchanger — an environmentally responsible, cost-saving benefit wherever cooling water is metered, limited, or expensive. Up to 400 HP (300 kW) of heat rejection is available.

An optional Surge-Cushion® bypass protects the core during cold starts and flow surges, when high-viscosity oil or sudden flow spikes would otherwise stress the exchanger. Sea water service options are available, and multiple material configurations let the EK suit a wide range of applications. TTP’s XSelector® sizing program — available online and as a mobile app — helps select the right model for your oil flow, heat load, and cooling-water conditions.

Consult catalog for additional sizes and technical information.

Product Features

  • Compact size
  • Interchangeable with TTP K Series
  • 3/16″ tube size
  • High pressure ratings
  • End Bonnets Removable for Servicing
  • Mounting Feet Included (May be rotated in 90° increments)
  • Sea water applications, end model code with CN-W-NP
Ratings
Maximum Operating Pressure Shell Side 500 PSI
Tube Side 150 PSI
Maximum Operating Temperature 250°F
Heat removal Up to 400 HP (300 KW)
Oil flow rates Up to 80 U.S. GPM (300 L/MIN)
Maximum viscosity 150 cSt
Materials
Tubes Copper/Copper Nickel
Tube Sheets Steel/Copper Nickel
End Bonnets Cast Iron/Electroless Nickel Plate
Shell Steel
Baff les Steel
End Bonnets Cast Iron
Mounting Brackets Carbon Steel
Gaskets Nitrile Rubber/Cellulose Fiber
Nameplate Aluminum Foil
Configuration
Tube size 3/16″
Mounting Feet Included (May be rotated in 90° increments)
Product Options
Patented built-in Surge-Cushion bypass
Cooling Tube Side Material Options Standard Steel
Copper Nickel
Stainless Steel
Multiple Connection Options NPT x NPT
SAE x NPT
SAE Code 61 x NPT
SAE Code 61 x BSPP
  • All catalog product is available with short lead-times
  • Expert application engineers are available to select and size the right product for your application
  • XSelector®* is a great tool for optimizing the sizing of TTP coolers. Check out the Apple and Android app stores to download the XSelector® app
  • Our distributor One Status portal allows for on demand quoting of coolers and looking up order status
  • Custom designs are available

* To register for XSelector® please go to www.thermaltransfer.com/get-in-touch/ and complete the XSelector® Inquiry form and submit.

Download the XSelector® for both Apple and Android formats by searching for XSelector® in their App Stores. You must first register for XSelector® before using it on mobile devices.

The EK Series minimizes cooling water usage while delivering high thermal performance, ideal for environmentally responsible operations.

Documents

Frequently Asked Questions

It’s a compact, low-cost water-cooled finned-tube shell and tube heat exchanger from Thermal Transfer Products, branded the “Green Cooler,” designed to cool hydraulic oil with water on industrial power units and general-purpose systems.

Its aluminum finned-tube bundle adds surface area, so it rejects heat efficiently while using less cooling water than a conventional bare-tube exchanger — saving water and reducing operating cost.

Up to 400 HP (300 kW), which suits most industrial hydraulic power unit installations.

They share the same finned-tube bundle design. The EK is the compact, low-cost version for general-purpose power units; the EC is the larger, higher-performance version for high-flow applications up to 250 GPM. Choose EK for everyday installations, EC for higher capacity.

An optional built-in bypass that protects the cooler during cold starts and flow surges, when cold, high-viscosity oil or sudden flow spikes would otherwise stress the core.

Yes — sea water service options and multiple material configurations are available.

The EK’s finned-tube shell-and-tube design increases surface area for superior heat rejection with less water use.

Up to 400 HP (300 kW), making it ideal for industrial hydraulic power units.

Configure the EK Series

XSelector® Sizing Program

Use our online portal or our mobile apps to size products to help achieve optimum performance for your application.

Learn More

3D Configurator

Our 3D Product Configurator will allow you to build up the cooler with specific options that are required for your application, view what you have created in 3D, then download the model directly into your format to complete your modeling project.

Talk to an engineer at TTP.

Finding the right thermal management solution shouldn’t be a guessing game. Whether you need a quick price quote, technical specs, or a fully custom engine cooling system designed from the ground up, our team is ready to help.

Fill out the form below, and one of our application engineers will reach out to ensure your equipment stays cool under pressure.